1961 Volvo P1800 project, part 9

Damn, there is a lot of parts on a car. The stripping continues so we can go to body work.

1961 Volvo Jensen P1800 door handle removal

The original door panels are nice enough that I did not want to tear them off.  The sheet behind the crank is teflon designed to be used between spring leaf springs. Slippery and very strong. I used it to protect the panel to get the tool behind to remove the clip.

Well, so I thought…there was NO flexibility in the door panel and the rubber ring behind it. I had to break the chrome ring to get to it.  Blasphemy, yeah probably but I saved a 57 year old door panel.


1961 Volvo Jensen P1800 door panel

This is nice enough so someone could use this for a driver.


1961 Volvo Jensen P1800 nice chrome early style door

These early P1800 doors are nothing like the later model Volvos. The top plate unbolts and then you get the whole vent window, crank mechanism and glass out. It makes it very serviceable though.


1961 Volvo Jensen P1800 nice chrome

The chrome on the vent window assembly is absolutely amazing. I may not even have to replate it.


1961 Volvo Jensen P1800 nice chrome bandy stick

These “bandy stick” door moldings are cast as opposed to the front fender pieces that made from stainless stock.


1961 Volvo Jensen P1800 pentrating stuff

My new friend: PB “Catalyst-High Flashpoint-Magnetic-Lubricant-Bolt Buster” are some of the buzz words used by the manufacturer so it must be good, right? Used by Volvo restorers and spacemen.


1961 Volvo Jensen P1800 flamed

When the above mentioned “Catalyst-High Flashpoint-Magnetic-Lubricant-Bolt Buster” spray ain’t making it the solution is heat. To remove the moldings I heated the nuts to a glowing red and then I could break them loose. Hot nuts are good!


1961 Volvo Jensen P1800 wet blanket

Having a wet towel over the stainless kept it cool to prevent any discoloring.


1961 Volvo Jensen P1800 fender moulding off

It was 57 years ago since the front fender moulding was separated from the body.


1961 Volvo Jensen P1800 moulding clips

My friend Gary calls his 1967 1800S the “puzzle” for all the parts on a Volvo 1800 car. Here is one of the reasons: These are the clips that holds the front fender moulding in place. They are all different. They were secured inside the moulding by a piece of fiber board pressed in behind it! Classy!


1961 Volvo Jensen P1800 stainless chrome

I was convinced that the rear fin molding was cast as it appeared to be chrome and it has spiderweb cracks and small pitting. However, it turns out that it is not magnetic so it must be stainless after all. Chrome stainless…go figure…never heard of it. Need to do some reasearch.


1961 Volvo Jensen P1800 spreading out

It is amazing how much room a car take up when you blow it apart. Parts everywhere!


1961 Volvo Jensen P1800 quarter window

Quarter window and fin mouldings are out.


1961 Volvo Jensen P1800 oil press clamp brass

I am not sure why I find this to be so cool but the clamp that holds the oil pressure line is made out of brass. Of course I had to polish it. The sad part is that it is under the dash but now we all know it’s there.


1961 Volvo Jensen P1800 heat duct

The air duct between the heater and the body looks like it was made in shop class!
I give it a C. Having said that, this is the cool part with a low serial number car as some parts are still crude. Part of the history.

’nuff for now!